工艺管理
模壳制造系统的核心控制。
我们专有的 IC-Crystal 系统可以管理自动化模壳制造过程的所有方面。
IC-Crystal 由 VA Technology 设计,用于管理自动化模壳制造工艺的各个环节。IC-Crystal 提供工艺管理控制,包括机器人操作、零件处理以及关键工艺数据的长期分析。这包括用于质量保证的关键工艺变量 (KPV) 数据。
我们独特的软件可实时监控并长期分析过程数据,包括环境条件、系统性能、设备维护警报和超差警报。IC-Crystal 已成为一款可靠的工具,可确保所有模壳的制造均符合预设的 KPV 限值。
浆料设备可选配 IC-Crystal 上的温度、浆料液位和粘度监测传感器,以控制混合和配料。我们的雨淋式淋砂机或立式淋砂机也可集成到 IC-Crystal 中。此外,IC-Crystal 还可以监测环境条件,以最大程度地提高型壳干燥性能。我们还提供可选的型壳称重系统,用于提供个性化型壳涂层重量。这些数据将记录在 IC-Crystal 中,并与型壳工艺库进行对比,以便审查特定部件的工艺流程。
机器人、在线或手动测量模壳重量
根据模壳重量重新沾浆或剔除
单模壳历史报告生成
I/O 检查屏幕
完整历史记录
工艺软件重启时的系统状态恢复模式
设备服务通知
单个挂架处理
批量处理
人工干预
优先部件处理 – 手动或自动过度干燥保护
系统保持状态 – 装载、卸载、转移、手动处理
部件管理条形码或 RFIDs
跨多单元系统的自动负载平衡
实时查看所有链条挂架状态
禁用链条挂架功能
单室到多室系统:蜡模进料、面层、背层、最终干燥
多室系统上的零件配方兼容性检查
全面的模壳配方编辑器
将多种零件类型分配给配方,提高设置速度和灵活性
通过配方控制风扇区域
如果区域内没有零件,风扇将关闭——以提高效率
干燥系统类型:传送链、生产机、静态架、旋转式传送带、单层/多层
传送带控制采用 IC-NET or 数字 I/O
可配置单个用户和组的访问权限
目录集成
系统/机器人利用率
模壳质量测量和记录
关键工艺变量监控和记录
工艺变量超标报警
工艺变量长期/短期分析
记录所有系统处理或用户活动历史记录
分析报告生成
使用标准格式导出数据 (CSV, PDF)
通过桌面或智能设备进行监控和管理配方
我们的 IC-Connect 应用程序是一款基于 Web 的应用程序,用于远程访问 IC-Crystal 模壳管理系统;其中包含实时和历史数据。 IC-Connect 可通过台式电脑、智能手机和平板电脑访问,让用户即使离开模壳车间也能查看当前系统状态以及每个系统元件的实时 KPV 数据。
如果适用,IC-Connect 可用作远程门户,连接到您工厂内安装的多个 IC-Crystal 模壳管理系统。我们提供升级 IC-Connect 的选项,以包含中央 IC Crystal 零件库。这使用户可以在中央零件库中查看每个系统,从而确保所有模壳车间的配方连续性。
查看工艺数据
访问库存
查看性能
查看服务状态
访问零件库
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